The most important and critical step in the construction of the marble floor is the polishing and waxing of the floor. When polishing and waxing the marble cement floor, first use a multifunctional brushing machine with a neutral cleaner or waxing agent to clean the floor. Clean, remove the old wax on the ground, make the stone floor free of debris, dust, and stains. Let’s take a look at the marble floor polishing and waxing construction process.

When waxing the stone floor, the floor must be kept dry. First, use a wax mop to evenly coat the back cover and bottom wax on the floor. The bottom wax should be applied in 3 layers, which can be dried by a blow dryer. After the base wax is dried, use wax to drag two layers of high-speed surface wax on the stone floor, and then air-dry the floor. After the wax surface is dried, use a high-speed polishing machine with a marble polishing pad to perform uniform and uniform polishing.

Planing and maintenance of marble floors: waxing and recrystallization

1. Let me talk about waxing first. Waxing and polishing marble is indeed an effective maintenance method, but there are many disadvantages in this kind of marble maintenance.

(1) The wax noodles absorb dust, the ground after treatment is prone to a gray feeling, and pedestrians will leave clear footprints afterwards;

(2) The wax layer closes the pores of the marble, and the moisture inside the marble cannot leak out, causing the marble to appear lesions;

(3) The wax layer has a soft texture and is susceptible to abrasion, which cannot truly meet the requirements of protecting marble.

Marble-floor-polishing-pads

2. Recrystallization treatment. Recrystallization treatment of marble is a popular marble maintenance method. Marble recrystallization is divided into two parts, one part refers to the machine tool part, the other part is the special chemical material part; the chemical material is also There are two types: one is granite recrystallization, the other is marble recrystallization.

The basic principle of stone crystallization is to combine some special chemical materials with the structure of the marble surface with the help of the heat generated by mechanical friction to produce a new hard crystal layer. Using these stone recrystallization systems to maintain granite and marble can be Make the marble floor get a bright, fresh and natural effect. It can also improve the abrasion resistance of the marble surface and make it more durable.

In general, this kind of maintenance is sufficient for the granite floor once every two years. However, due to the difference in texture of the marble floor, it generally takes about 6 months to do such maintenance, but the specifics also depend on the degree of wear on the marble surface.

Before crystallization, the marble needs to be professionally cleaned in order to ensure the construction effect. Practitioners must establish a scientific and rigorous working attitude.

Cleaning tools and materials:

Tools: floor scrubber, nylon brush plate, water suction machine, mop, bucket.

Material used: weak alkali or neutral detergent.

Operation method:

Spiral polishing pad

1. Pour the diluted stone cleaning liquid into the washing machine, move forward from back to front, and walk in a straight line to avoid omissions.

2. Start the water suction machine at the same time of scrubbing, and absorb the sewage while scrubbing. For areas that cannot be washed by the scrubber, you can use mop foam cleaner to wring out and scrub.

3. After cleaning with detergent and soaking up the ground sewage, wash it again with clean water in the same way, and then it can be completed by soaking up the water.

4. Matters needing attention: It is forbidden to use acidic cleaners and powdered cleaners to clean the floor, otherwise it will damage and corrode the marble surface.

5. Standard: clean and translucent, no stains, no marks.

Daily marble maintenance method

Wipe the marble regularly with a slightly damp cloth with a mild detergent, and then dry and polish it with a clean soft cloth. If it is difficult to handle the severely worn marble, it can be polished with steel wool or an electric sander, or wiped carefully with a liquid scrubbing agent. You can choose to use lemon juice or vinegar to clean the stains on the marble surface, but it should be paid special attention that the lemon should not stay for more than 2 minutes. Otherwise, the lemon will be absorbed by the marble and cause new stone pollution. Repeat the operation if necessary.

Then wash and dry. Slight scratches can be protected with a special marble care agent. If it is old or valuable marble, it should be handled by a professional stone maintenance company.

Method of polishing cement floor:

There are generally three ways to polish the cement floor. The cement floor is waxed and the cement floor is transformed into a permeable floor and cement floor crystallization. The construction methods of these three methods are similar, and they can all have a polishing effect and obtain a good cement floor surface treatment effect.

Cement floor polishing and floor waxing

For the new ground with better light collection, you can directly apply the cement floor polishing wax to the ground evenly, and then use a floor polishing machine and a floor polishing pad for polishing. The polishing area should not be too large each time to achieve gloss and no scratches. Only when there are traces can the next area be polished until the waxing and polishing treatment of all the ground is completed. For the old cement floor with wear, dust, pits and cracks, it needs to be ground by a ground grinder. After filling the pits and cracks, waxing and polishing can be carried out. The method is the same as before.

The advantages and disadvantages of waxing and polishing cement floors

Advantages: convenient and quick construction, obvious effect, waterproof and anti-fouling.

Disadvantages: the retention time is not long, the anti-slip effect is not good, and it is easy to get dirty after long-term use.

Transformation of cement floor polishing into permeable floor

The method of transforming cement floor polishing into penetration floor:

For new cement floors with better light collection, you can directly spray the concrete sealing curing agent on the ground, and then use brushes, hairs, etc. to keep the ground moist for about 1 hour, then clean the ground with water, and then polish it. can. For defective old ground, it is necessary to fill in potholes, cracks, control oil pollution, etc., and then do grinding and polishing treatment before spraying concrete sealing curing agent for the next step of construction.

Advantages and disadvantages of cement floor polishing:

Advantages: fast and convenient construction, high hardness, good wear resistance, anti-fouling, and long use time.

Disadvantages: In order to achieve high brightness, it needs to be polished without polishing.

Crystallization treatment of cement floor polishing

The method of crystallization treatment of cement floor polishing: first rough and fine polish the floor with a floor grinder, and then polish the floor. After the floor has a certain luster, dry the floor. Spray the ground crystallizer on the ground of 1 square meter, and use a crystallizer with steel wool and scouring pad to do left and right grinding treatments, until a uniform high-gloss ground appears before moving to the next area. Cycle in this way until the construction area used. Corresponding repairs are required for defective old cement floors.

Advantages and disadvantages of crystallization treatment of cement floor polishing:

Advantages: high surface hardness, good gloss, anti-fouling, waterproof and abrasion resistance.

Disadvantages: long construction time and need to be polished.

The above is the relevant introduction about the marble floor polishing and waxing construction technology. I believe you will have a simple understanding of this after reading it. If you need it, you can continue to pay attention to us.

The stone dry hanging process mainly uses section steel horizontal and vertical keels and pendants to form the stone into the wall. Since there is no internal bonding material and no wet work, it can improve the quality of the project and speed up the construction period. At present, the wall and column surfaces of most public spaces adopt dry hanging technology. Dry-hanging of stone wall, because it needs to be fixed on the base wall, the internal craftsmanship of different base wall materials is different, the wall height is different, and the base keel is also different.

1. Stone dry hanging process

Construction preparation→laying out the line→buried board installation→steel skeleton production and installation→stone installation→repair and protection.

2. Main construction methods

Quartz-stone

① Construction preparation:

a. According to the design drawings, carry out measurement and setting-out on site, and deepen the drawing of drawings according to the measurement results.

b. Perform stone typesetting and numbering, confirm the order form, and prepare for stone processing and supply.

c. The treatment of the base body, the verticality and flatness of the base body wall shall be checked, and if necessary, gouge and trim.

②Pay off the line:

According to the design requirements, lay out the skeleton, facing outline and horizontal datum line on the ground and pop up the horizontal datum line on the wall, and place the vertical channel steel line of each part.

③Buried plate installation:

Determine the position of the buried slab according to the position of the vertical keel channel steel, and fix the buried slab with expansion bolts on the concrete beam and wall. It is recommended to use 5-8mm thick steel plates to fix with φ10 metal expansion bolts. The upper and lower spacing of the buried plate should not be greater than 3000mm. The horizontal spacing is the same as the vertical keel spacing, generally less than 1000mm.

④ Steel skeleton production and installation:

The wall where the steel frame needs to be installed is reasonably arranged with the vertical keel of the steel frame according to the dividing line of the projectile, and the spacing is generally controlled at about 1000mm. The vertical keel is generally channel steel, and the vertical keel is fully welded to the four sides of the buried plate. The horizontal keel is made of galvanized angle steel, and the spacing depends on the size of the stone. It is fully welded and connected with the vertical keel. Before installation, the angle steel is pre-punched on the side of the angle steel for fixing the pendant. The horizontal deviation of the horizontal keel should not exceed 3mm. After the steel frame is qualified, all welded parts shall be treated with rust prevention.

⑤ Stone installation:

a. Insert fixing bolts on the steel frame and insert stainless steel or aluminum alloy fixing pendants.

b. Fix the marble polishing pad on the special mold according to the design size, and make grooves on the upper and lower ends of the stone. The groove depth is about 15mm, the distance between the groove edge and the front of the board is about 15mm and keeps parallel, and the back is opened with a groove so that the dry hanger can be embedded in it.

c. Insert the upper groove of the lower stone with AB structural glue, insert the connecting pendant, and insert the lower groove of the upper stone.

d. Temporarily fix the upper stone, inlay with stainless steel pendants, and fix it with AB structural glue after adjustment.

⑥ Repair protection:

Cover the installed stone wall with pearl film to ensure that the area of ​​2m above the ground is covered well to protect the finished product.

Parking-lot-floor

Focus on controlling the main parts

1. Regarding the size and spacing of the keel and the base size of the stone dry-hanging wall, the vertical keel of the stone dry-hanging wall generally adopts 5# -8# channel steel, which determines the channel steel specification generally to connect the channel steel to the wall. The fixed point distance, that is, the upper and lower spacing of the fixed buried plate is related. The size of the horizontal keel is generally related to the spacing of the vertical keel and the size of the stone plate.

Specific specifications can be obtained by calculation. Generally, according to experience, the following values ​​can be used: the distance between the bottom and bottom of the buried plate is not more than 2.5m, and the vertical keel can choose 5# channel steel, if the thickness of the stone is more than 30mm. The upper and lower spacing of the buried plate is between 3m-4m, and it is recommended to choose 8# channel steel; the horizontal spacing of the vertical keel is 1m, and the vertical spacing of the horizontal keel is within 1m (the stone plate is also 1m). The horizontal keel can use 50 angle steel.

2. Indoor stone wall is dry hanging. Due to the different types of stone, the characteristics of the stone should be considered when typesetting and dividing the grid. Generally, granite stone has a hard texture and high strength, and the plate can be enlarged. Marble has poor strength and is easy to break. The size of the plate should not be larger than 1M2. If necessary, the back side should be reinforced with reinforcing ribs. The thickness of the stone should not be less than 20mm. If the wall height is higher than 4 meters, the thickness of the stone should not be less than 25mm. After the marble stone is slotted, to strengthen the strength of the pendant part, the structural glue can be used to paste the reinforced stone on the back of the slotted part.

3. If the wall has no concrete ring beams and the distance between structural beams is greater than 4 meters, use wall bolts to fix the buried slab if necessary, and add connection points in the middle.

4. The stone pendant is generally located between two stone plates. The upper and lower short grooves of the pendant just fix the two plates. For the bottom, top and special shaped parts, pick pieces can be used to fix the stone. Indoor stone wall dry hanging, in terms of craftsmanship, should actually be part of the stone curtain wall. Many process requirements are basically the same, except that the wind load on indoor stone dry hanging is less affected. Generally, the wall height of dry hanging Not high, the steel frame method should be simplified compared with the curtain wall.

At present, most of the methods still use this method of steel frame welding and pendant installation. As the process progresses, it will also adopt a unitary or factory assembly process like an outdoor stone curtain wall.

The mirror floor is a finely treated concrete floor that is ground and polished with high-efficiency grinding equipment and diamond tools.

This kind of ground is not only beautiful in appearance, but also has a good working environment. This kind of ground has good durability and low cost throughout its life. It is both beautiful and economical. It is an ideal ground for industrial buildings and public buildings.

Floor mirror treatment is a concept of overall fine treatment of concrete floors. This technology uses a mechanical method to finely treat the surface of the concrete. It removes the cement paste that is low in strength, easy to dust, and is not wear-resistant on the top surface of the concrete, and exposes the high strength concrete entity below it. The result is a completely uniform, high-quality, functional and aesthetic concrete surface.

1. Features of mirror floor

Smooth surface, high-gloss polished surface effect, high-strength wear-resisting, long life, low maintenance cost, high economic efficiency.

Marble

2. Mirror floor renovation process

(1) First, use floor polishing equipment to smooth the ground.

(2) Clean up the dust on the floor after smoothing, and then apply a layer of curing agent on the floor.

(3) Fill the gaps and holes between the terrazzo floors with floor fillers, and then fill them with reinforcement.

(4) Ground dry grinding equipment polishes the ground, and finally uses polishing paste to mirror the ground.

3. Precautions for mirror floor renovation

(1) The floor must be thoroughly cleaned before mirror treatment, and it must be kept dry.

(2) The equipment for mirror treatment should not be too light. The weight of brushing the ground that is too light is insufficient and the effect is relatively poor. The weight, power and speed of the machine are the key effects that affect the ground effect.

(3) The site of the terrazzo mirror surface treatment must ensure that no sand and dust enter, and the stains on the surface must be cleaned and kept dry after polishing.

Ceramic-tile

4. Scope of application

Widely used in various industrial plants, warehouses, distribution centers, garages, supermarkets, etc.; not only suitable for new concrete, wear-resistant floors, terrazzo floors, and further improve the beauty and durability of the floor, especially for old concrete, problems Refurbishment of wear-resistant floor and terrazzo floor extends the service life of the floor, reduces costs and saves time.

5. Product features

Improve the various physical strengths of the substrate. Over time, the intensity continues to increase. Improve chemical resistance and weathering resistance. Increase water tightness and increase the surface strength of mortar.

The concrete floor polishing pad is an upgraded product of the ordinary polishing pad. After molding, there will be no problems such as cracking, chromatic aberration, anti-alkali, etc., it is cast on-site, and the whole is seamless. It is made of negative ion cement mortar, guard armor, guard silk concrete sealing curing agent and jade , Shells, etc., made of pure cement, no TVOC, impermeable, dust-proof, corrosion-resistant, friction-resistant, dense and strong overall, no waxing on the surface, no maintenance, suitable for families, schools, hospitals, factories, workshops, subway stations , Indoor and outdoor use in exhibition halls and other places.

Concrete floor polishing pad use

Concrete floor polishing pads are divided into diamond polishing pads, concrete thick polishing pads, concrete thin polishing pads and concrete polishing pads. They are usually installed on refurbishing machines or floor grinders. Different models can be selected according to the supporting machine and the hardness of the floor. Granular polishing pads can be used for ground leveling, rough grinding, fine grinding, fine grinding, polishing, and crystal surface.

Resin polishing pad

Concrete floor polishing pad model

Diamond polishing pad: 30#-50# 50#-100#

Concrete thick polishing pad: 30#-50# 100#-150# 300#-500# 1000#-3000#

Thin concrete polishing pad: 30#-150# 300#-500# 1000#-3000# 2000#-3000#

Concrete thick polishing pad (dry): 30#-50# 100#-150# 300#-500# 1000#-2000#

Thin concrete polishing pad (dry): 30#-150# 300#-500# 1000#-2000# 2000#-3000#

Polishing film: dry polishing 3000# or 6000# 3000# or 6000#

Concrete floor polishing pad construction process

Marble-floor-polishing-pads

1. Leveling treatment

(1) Removal of the loose surface layer of the old floor: The loose surface layer of the floor can be easily removed by using Yiheng Diamond Grinding Sheet. It is recommended to use a medium and large floor grinder.

(2) Surface treatment of the floor with poor flatness: first level with diamond grinding discs, then rough grinding with thick grinding discs, and then choose suitable concrete thick grinding discs or thin grinding discs for grinding treatment.

(3) Surface treatment of large-area repaired floor: It is recommended to grind and level the ground with a diamond polishing pad before the ground is completely cured, and then use a thick polishing pad to rough-grind and level after the penetration of the sealing curing agent is chemically cured. Ping handling becomes simple and relaxed.

(4) Surface treatment of the old floor with good flatness: Choose a thick abrasive disc with a suitable particle size according to the hardness of the ground, which can make the flatness of the ground better, and the later grinding and polishing process will be faster and better.

2. Coarse grinding treatment

(1) After the ground is leveled, choose a thicker or thinner grinder with a higher particle size for rough grinding. It is recommended to use a medium and large floor grinder.

(2) Terrazzo floor, concrete colored sand floor, and dry-spread hardener floor with uniform exposed sand: Choose coarse and thick grinding discs according to the hardness of the floor. The matching medium and large grinders can improve the grinding efficiency and make the ground smoother it is good.

Spiral polishing pad

3. Fine grinding and fine grinding treatment

(1) The newly made aggregate hardener ground maintains the surface effect of the original slurry: it is better to choose a thin concrete grinding plate suitable for fine grinding. A new floor with good mechanical finish is easy to make a uniform surface effect of the puree.

(2) Ground after rough grinding: Choose concrete grinding discs suitable for fine grinding. Both thick and thin grinding discs are applicable. The matching medium and large grinders can improve the grinding efficiency and make the ground smoother.

4. Polishing treatment

Concrete polishing should be carried out after the ground is finely ground or finely ground. The floor should be cleaned and dried before polishing. It is recommended to use a thin abrasive disc for dry polishing. The polishing effect is related to the hardness, flatness and pre-treatment effect of the floor. After dry polishing with a thin polishing pad, polishing with a concrete polishing pad can significantly improve the brightness of the ground.

5. Crystal face treatment

If there is a higher requirement for the brightness of the ground, it is recommended to perform crystal surface treatment after polishing. It is recommended to use concrete brightener for floor crystal surface treatment. After spraying concrete brightener, using 6000# concrete polishing sheet dry polishing, it is easy to bring a lasting and charming mirror effect.

The life of the polishing pad and the polishing effect will be affected by various factors, including the hardness of the ground, the weight of the grinder, the counterweight, the speed, whether to add water and the amount of water, the model, quantity, particle size of the polishing pad, the polishing time and use experience, etc. The concrete floor polishing pad produced by our company can be used with various refurbishing machines and grinders. The thickened concrete polishing pad with medium and large grinders can improve the grinding efficiency and make the ground smoother.

 

Diamond polishing pad is suitable for portable electric or pneumatic grinding machine, and then the joint is connected, the power is 750-1500W, and the number of revolutions is 2000-10000. When working, apply a certain pressure to the machine while running water on the surface of the stone to be ground 4-5 times, and then the finer No. 1 grinding disc can be replaced.

Many people are accustomed to using a polishing pad, because the polishing pad is polished deeper, it is not prone to scratches, and there is no dust. Dry grinding is relatively shallow compared to grinding, and the amount of dust is relatively large, and scratches are more likely to occur.

Resin polishing pad

In fact, the water mill cannot meet all different floors, especially the ground with very poor strength and severe sanding. Such ground cannot be blistered. If it is a water mill, I am afraid that the loess can be seen. It does not matter. You can choose dry grinding or sanding. As long as the ground is cleaned up and no gravel is brought into the chassis, there will be no scratches.

The dry ground will be more delicate and gloss better. According to many years of experience, choosing high-quality polishing pads has better wear resistance, which can save you more costs.

Requirements for the use of diamond polishing pads

 

1. Before work, the diamond polishing pad must be fixed, and the positioning of the profile must be in accordance with the direction of the knife, so as to avoid abnormal cutting. Remember that you must not apply side pressure to the cutting of the curve, so the cutter The entry of the diamond pad must be stable, and serious impact between the blade and the workpiece should not be allowed. If the impact is too large, it will definitely cause accidents such as damage to the diamond polishing pad or flying out.6-inch-diamond-polishing-pads

2. During work, if there is abnormal vibration or sound, or the cut surface is rough, and when there is a peculiar smell, you must stop working immediately, take timely inspection and treatment, and work only after the failure is determined to avoid unnecessary failures .

3. Regardless of whether it is starting or ending cutting, do not allow the feed speed to be too fast, because if the speed is too fast, it is easier to cause tooth breakage and damage. If you need to cut metal or aluminum alloy, you must use a special cooling lubricant, because if the diamond polishing pad is overheated, it is easier to produce paste teeth, or other aspects of damage, no matter what kind of damage will affect the entire cutting the quality of.

4. If cutting aluminum alloy or other metals, special cooling lubricants should be used to prevent the polishing pad from overheating, resulting in paste teeth, and other damage, which affects the cutting quality.

5. The equipment chip trough and slag suction device ensure unobstructed, to prevent the accumulation of slag and block, which affects production and safety.

6. When dry cutting, please do not continue cutting for a long time, so as not to affect the service life and cutting effect of the polishing pad; wet cutting should be cut with water to prevent leakage.

Scope of use of diamond polishing pad

5-inch-diamond-polishing-pads

Diamond polishing pad is the longest-used type of polishing blade, because polishing pads of different particle sizes can be selected according to different polishing materials. It can be mainly used for fine grinding, rough grinding and polishing, and can also be used according to different needs Match different refurbishing machines with habit, and carry out corresponding processing according to different grinding materials and grinding methods, and finally achieve the desired effect.

Because the diamond polishing pad has a relatively complete particle size and color system and relatively good flexibility, whether it is used in the processing of special-shaped stones such as marble and granite, it is more handy.

With the continuous development of science and technology, diamond polishing pads have become more and more popular among friends. On the one hand, because of its special material and high performance, on the other hand, because it adapts to the needs of social development, it has attracted attention from all aspects of society. When considering the use of diamond polishing pads, the first consideration is its price. What are the factors affecting the price of diamond polishing pads?

(1) The state’s support.

Every commodity in the market will be affected by national policies. If the country supports this kind of products in progress, the investment in product research and development will be large, and the policy will be more, so its price will be slightly lower, because It is facing the public. Diamond polishing pads currently belong to the sunrise industry, and the national policy supports this aspect. Therefore, diamond polishing pads adapt to the development trend of national economic structure adjustment.

6-inch-diamond-polishing-pads

(2) Market recognition.

If a commodity wants to have a good price, first of all, you must ensure that the commodity is recognized in the market. If you mention a certain commodity, consumers will be disgusted, then this commodity is not only unsellable, but also May be eliminated from the market. Diamond polishing pads are currently welcomed by many consumers in the market, have initially established a firm foothold, and have been pursued by consumers.

4-inch-diamond-polishing-pads

(3) The quality of diamond polishing pads.

If a product wants to have a good price, first of all, it must ensure its own quality. It can withstand the test of the market and the picky of consumers. Only the diamond polishing pad of good quality and really easy to use can withstand the market and Consumer inspection.

Therefore, if you want diamond polishing pads to have a good price, you must pay attention to the above aspects.

Concrete dry polishing pad is a kind of polishing pad for dry grinding of the floor. There is also a polishing pad. Its usage is different. What is the difference? This is the question most asked by everyone, because they are different in nature, and the methods and types used are also different. Today, I will mainly explain the difference between different types of concrete dry polishing pads and water polishing pads.

Dry polishing pad

Dry polishing pads are mainly used for dry grinding processing of various types of stone surfaces. They are flexible processing tools made of diamond as abrasives and composite materials through special processes and formulas. They can be used for special-shaped processing of stone, ceramics, concrete and other materials. There is no need to add water during use, and it is not easy to dye. It can achieve the polishing effect of a water polishing pad. It has great advantages in saving water resources. It is being widely used in stone grinding and renovation projects in some special environments.

Spiral polishing pad

Dry polishing pad characteristics

1. Adopt the latest patent formula

2. It can achieve the polishing effect of water polishing pad

3. No scratches or color left on the stone after grinding and polishing (not easy to stain)

Use of dry polishing pad

1. The weight of the marble grinder is the key point, and only 150KG or more can be used for real leveling and grinding. If it is a small stone grinder with insufficient weight, there will be obvious waves, which is only suitable for small area or primary grinding or crystal surface For processing purposes.

2. When the marble grinder is grinding, if the water consumption is not well controlled, it is easy to induce the moisture reversal of the cement mortar at the bottom of the stone; the rise of calcium hydroxide white bloom.

3. In the polishing step, try to use weak acid or neutral stone polishing powder. The acidic polishing powder will burn the surface of the marble if it is too acid. The cheating method of not cleaning the residue after polishing will also erode and expand the lines and holes, which will cause many injuries. The sequelae of the hole, and cause annoying problems such as stone yellowing.

Resin polishing pad

Polishing pad

The polishing pad is also called soft polishing pad. It is a flexible processing tool made of diamond as abrasive and combined with composite materials. The back is glued with Velcro cloth, which is fastened on the joint of the grinder for grinding. , Ceramics, glass, floor tiles and other materials for special-shaped processing, suitable for stone polishing, line chamfering, curved board and special-shaped stone processing, and can also be used for marble, coagulation, cement floors, terrazzo, glass-ceramics, artificial stones, floor tiles , Special-shaped processing, repair and renovation of glazed tiles and vitrified tiles.

Characteristics of polishing pad

It has strong grinding power, good durability, good softness, clarity and gloss. It is an ideal stone grinding tool. The whole process is divided into four stages: rough grinding, fine grinding, fine grinding and polishing. The processed stone , The gloss is over 90°.

Marble-floor-polishing-pads

Use of polishing pad

The polishing pad is suitable for portable electric or pneumatic grinders, and then the joint is connected, the power is 750-1500W, and the number of revolutions is 2000-10000. When working, apply a certain pressure to the machine while running water on the surface of the stone to be polished back and forth 4-5 times, then you can replace the finer polishing pad. Many people are accustomed to water polishing pads, because the water polishing pads are polished deeper, they are not prone to scratches, and there is no dust. Dry grinding is relatively shallow, and the amount of dust is relatively large, and scratches are easier to appear.

Generally, stone needs to be polished before it is used, because the stone will be aging and contaminated after time. And polishing is a meticulous processing technology, some people will call it surface enhancement technology. In the stone polishing process, there are more or less factors that affect the polishing effect and quality, so what are the factors that affect the stone polishing?

The influence of the stone itself

Polishing-pad-size

1. Types of stone

The different types of stone will affect the polishing effect. Stones with different mineral compositions have different polishing process characteristics. For example, a stone mainly composed of serpentine minerals, such as large green marble, is a tough stone that can be polished, but is not easy to polish.

2. Mineral composition

The stone contains a certain amount of earth minerals, which will also affect the gloss of the stone. A typical example is the red snail. The name of the rock is selected layer stone biological limestone. The panels sawn in parallel planes are flower-shaped and biologically decorated, more like a clam shell, which is very beautiful, but because the ore contains a certain amount of clay minerals, it is difficult for the polished panel to achieve a gloss above 85.

3. Poor quality

Loose granite is often cloud-like minerals that have undergone a certain degree of weathering, such as clay or hydromica, and its polishing effect is difficult to achieve the polishing level of fresh granite. This should be the quality of the stone.

The influence of polishing process factors

5-inch-diamond-polishing-pads

1. Polishing agent

In theory, different minerals should use different polishing agents. Although the polishing agent is a special polishing material, the difference between it and the abrasive material is mainly in the processing mechanism. In principle, there are some low-hardness micro-powder materials that can also be used as polishing agents. But generally, high-hardness polishing agents are better than low-hardness ones and have a wide range of applications. Diamond polishing powder can achieve satisfactory polishing results for most stones.

2. Polishing liquid

Water is a commonly used polishing fluid. It can not only play the role of grinding and cooling, but also as a medium for physical and chemical effects in the polishing process. If the stone is polished mainly by mechanical grinding, such as diamond powder, the polishing liquid generally uses oily organic liquids, such as sewing machine oil. Its cooling, lubricating and dispersing effects are excellent. Diamond pastes are available in both water and oil, and colorants can also be added. The formula is: abrasive, dispersant, carrier, water and coloring agent.

3. Polishing disc

The smooth stone panel with flat specifications is a form of expression and processing of stone surface grinding. Hard disks made of metal materials are often used as polishing discs. The polished surface of the floppy disk is easy to yield into a concave surface when the stone is pressed, which is suitable for curved surface polishing. The medium hard disk has good abrasion resistance, good adsorption and certain elasticity, and it has a good polishing effect on flat stone.

Marble-floor-polishing-pads

4. Polishing head

The feed rate of the polishing head has a great influence on the polishing effect. Studies have shown that with the increase of the feed rate of the polishing head, the surface gloss of the stone will decrease, but if the feed rate is too low, it will accelerate the wear of the head and reduce the production efficiency. . In addition, the operation mode of the polishing head should be coordinated with the operation mode of the coarse and fine grinding heads. The operation mode of the grinding head is divided into vertical and horizontal and density.

5. Polishing process parameters

The process parameters include the concentration and supply of the polishing agent, the pressure and linear velocity during polishing, etc. Before being less than a certain concentration value, the polishing speed increases with the increase of the polishing agent concentration. After the concentration value reaches the limit, if the concentration is increased again, the polishing speed will decrease instead. Similarly, when the supply amount of polishing agent is at a certain value, the polishing speed is high, and if the supply amount continues to increase, the polishing speed will decrease instead. Properly increasing the pressure during polishing can increase the polishing speed, but if the pressure is too high, the grinding effect will be strengthened, which is not conducive to the formation of a glossy surface. The polishing speed depends on the rotation speed of the polishing disc, but if the linear speed is too high, the polishing agent will be thrown out, causing waste.

The above is a complete introduction of the factors that affect stone polishing. It can be seen that the influencing factors of stone polishing mainly depend on two major aspects. One is the stone itself, which is an internal cause; the other is the polishing process, which is an external cause. As far as the impact of the stone itself is concerned, the main factors are the type, mineral composition and quality of the stone. The diamond polishing pad produced by our company can highly polish stone materials under the condition of adding water. The grinding disc has sharp grinding, good heat resistance and pressure resistance, and has the advantages of fast glazing, high brightness and resistance to fading without changing the color of the stone itself.

The main abrasive of the polishing pad is diamond-based, and then combined with composite materials to produce and manufacture flexible processing tools. So what is the performance of the polishing pad, whether it is easy to use or not, how do we choose a custom polishing pad manufacturer? Let’s take a look together.

Due to the irregular shape of the diamond material, there are many concave angles and rough surfaces, the resin bond has a stronger holding force on the abrasive material than ordinary diamond, so under the same grinding parameters, the self-sharpening diamond polishing pad and ordinary diamond grinding wheel In comparison, the grinding ratio is increased by more than 60%. And since the interior of the self-sharpening diamond abrasive is embedded particles composed of many single sub-crystal grains, under the action of stress, only small irregular fragments collapse, leaving many on the surface of each particle. The new small cutting edge, so the surface roughness value of the processed workpiece is lower.

6-inch-diamond-polishing-pads

At present, about 60% of abrasive grade diamonds in the world are used to produce resin bond grinding wheels. However, because the commonly used treatment methods do not greatly improve the inertness of the diamond polishing pad surface, the resin does not have good wettability to the diamond, and it is more difficult to form a chemical bond between the bond and the diamond. The bond’s holding force on the diamond is mainly mechanical Interlocking force, so in the resin diamond grinding wheels produced a few days ago, the resin bond’s ability to hold diamonds is not very strong. If we want to improve this situation, we should devote ourselves to improving the resin bond’s mechanical engagement force for abrasives.

According to reports from foreign grinding materials, after grinding PI8 (a foreign cemented carbide grade) products with ordinary diamond resin abrasive tools, about 70% of the abrasives fall off before they are fully functional. Although the use of diamond surface treatment methods (such as diamond polishing pad surface coating, surface plating, etc.) can improve the ability of the resin bond to hold the abrasive, but due to the complex production process and high production cost, the grinding wheel is self-sharpening The performance is also poor, which limits its application to a certain extent.

Due to the wide range of applications and fields of polishing pads, the current use of polishing pads is gradually extending, but what kind of manufacturer do you need to choose for bulk polishing pad customization? At the same time, the unit price of polishing pads is not low, only selected manufacturers must Can guarantee the final polishing pad customization effect, let’s take a look at what kind of polishing pad customization manufacturer to choose?

5-inch-diamond-polishing-pads

1. Quality first

Before choosing a polishing pad custom manufacturer, you need to know the manufacturer in advance, mainly to understand its reputation, product quality, and customer evaluation. If the manufacturer has had conflicts with multiple cooperative customers or the quality of the final customized polishing pad submitted If the standard is not up to standard, there is no customer willing to cooperate with such a manufacturer, so quality is the first.

2. Whether there is first-class production equipment

How does the manufacturer’s production workshop directly affect the quality of polishing pad customization? Some manufacturers have advanced production equipment and testing instruments, and when customizing polishing pads, they have strict requirements on the production line in accordance with international advanced standards. Choose such manufacturers to produce The quality of the polishing pad can be more recognized.

3. Choose manufacturers with good market reputation

It is a wise choice to choose what kind of cooperating manufacturer. Many companies know it well, and generally choose cooperating manufacturers with good market reputation and high industry evaluation.

The above is the relevant introduction on how to choose a custom polishing pad manufacturer. Only a professional manufacturer can ensure the quality of the product.

Resin polishing pad is a flexible processing tool made of diamond as abrasive and combined with composite materials. The back is glued with Velcro cloth, which is glued to the joint of the grinding machine. It is used for grinding and can be used for stone, ceramics, glass, Special-shaped processing of floor tiles and other materials.

Used for stone polishing, line chamfering, curved board and special-shaped stone processing. It can also be used for special-shaped processing and repair of marble, concrete, cement floor, terrazzo, glass-ceramic, artificial stone, floor tiles, glazed tiles, and vitrified tiles. It has strong grinding power, good durability, good softness, clarity and gloss. It is an ideal stone grinding tool. The whole process is divided into four stages: rough grinding, fine grinding, fine grinding and polishing. The processed stone has a gloss of over 90°.

With the continuous development of technology, resin polishing pads are also constantly developing, and new types of resin polishing pads have also emerged.

Compared with the traditional resin polishing pad, the new type of resin polishing pad has a more uniform arrangement of cylindrical abrasive grains, and is beneficial to drainage and chip removal.

Resin polishing pad

Resin polishing pad features

Use cylindrical particles;

High polishing speed and high finish;

Long-term durability;

No scratches or color left on the stone after grinding and polishing (not easy to stain);

The scope of application has also been expanded:

Used for grinding and polishing marble, granite and other special-shaped stones;

Use with water, maximum speed rpm4500;

From rough to fine to polished, it can meet various needs;

Spiral polishing pad

Resin polishing pad specifications

Product number Diameter Thickness Granularity 50#, 100#, 200#, 400#, 800#, 1500#, 3000#
inch mm mm  
cfpw80 3″ 80 2.5
60# ,150#, 300#, 500#, 1000#, 2000#, 3000#

 

 

cfpw100 4″ 100 2.5
cfpw125 5″ 125 2.5
cfpw150 6″ 150 2.5

Requirements for the use of different specifications of resin polishing pads:

1. When working, the workpiece should be fixed, and the profile positioning should conform to the direction of the knife, so as to avoid abnormal cutting, do not apply side pressure or curve cutting, and the knife should be smooth to avoid the impact of the knife edge contacting the workpiece, which may cause damage to the polishing pad, or The workpiece flew out and an accident occurred.

2. During work, if abnormal sound and vibration, rough cutting surface, or peculiar smell are found, the operation must be terminated immediately, and the fault must be checked in time to avoid accidents.

3. When starting and stopping cutting, do not feed the tool too fast to avoid broken teeth and damage.

4. If cutting aluminum alloy or other metals, special cooling lubricants should be used to prevent the saw blade from overheating, generating paste teeth, and other damage, which affects the cutting quality.

5. The equipment chip trough and slag suction device ensure unobstructed, to prevent the accumulation of slag and block, which affects production and safety.

6. When dry cutting, please do not cut continuously for a long time, so as not to affect the service life and cutting effect of the polishing pad.